Industrial 6 ton coal fired steam boiler used for textiles mill

Industrial 6 ton coal fired steam boiler used for textiles mill

Horizontal hot water boiler a few precautions, overpressure accident 1 boiler, industrial 6 ton coal fired steam boiler used for textiles mill overpressure phenomenon of (1) a sharp rise in steam pressure, the pressure exceeds the allowable working pressure gauge pointer over the "red line" is still working pressure safety valve l high. (2) the operation of the device is the interlock overpressure protection, should send overpressure alarm signal, stops the air blowing, the wind, coal. (3) steam temperature and steam flow rate reduction increases. 2, to treat boiler overpressure (1) weakened rapidly burning, manually open the valve or bleed valve. (2) increase the water supply, while the lower reinforcing blowdown drum (It should be noted at this time to maintain the normal water level of the boiler), in order to reduce the temperature of the boiler water, thereby reducing the pressure in the boiler drum. (3) as a safety valve malfunction or all of the pressure gauge damage, emergency shutdown, safety valves and pressure gauges are to be repaired after the boost operation. When endanger the safe operation of (4) Boiler excessive pressure, blood pressure should take measures, but too fast buck is strictly prohibited. (5) boiler overpressure eliminate serious, to the shutdown of the boiler internal and external inspection, to eliminate the overpressure caused by deformation, leakage and other safety accessories and maintenance unqualified. Second, an accident boiler water, boiler water shortage (1) below the minimum safe water level line, or can not see the water level, the water level gauge glass (plate) as a white. (2) as a full-color water level gauge vapor instruction color. Low water level alarm signal (3) water level alarm occurs. (4) low water interlocking means, the water level should be below a prescribed value blower, Fan, grate reduction motor stops running. (5) a sharp rise in the superheater steam temperature, higher than the outlet steam temperature. (6) boiler exhaust gas temperature rises. (7) the water flow is less than the steam flow, causing Should the water tube due to tube cracking or economizer, an opposite phenomenon occurs. (8) When a serious water shortage, can smell the burnt smell. (9) When a serious shortage, the door can be seen from the red-hot waterwall tubes. (10) a serious water shortage, the furnace tube may rupture, then can hear the explosions, smoke and steam from the door, watching spray the fire door. 2, boiler water treatment (1) through the "waters", sentenced to severe water shortages, emergency shutdown must be prohibited blind to the boiler feed water. (2) through the "waters" sentenced to a slight lack of water, it should reduce fuel blast, the wind, and slowly feed water. Third, full water boiler 1 accident phenomenon (1) above the maximum allowable water level line, or can not see the water level, the water level gauge glass (plate) dark color boiler filled with water. (2) all of the water phase as a color level gauge indication color. High-water alarm signal (3) water level alarm occurs. (4) decreased superheated steam temperature. (5) water flow is not normally greater than the steam flow. (6) water in a large number of sub-cylinder, severe trap operation. (7) with a large amount of water steam severe, increased salinity, water hammer occurs in the sound of the steam pipe, the steam connection flange outwardly dripping take place. 2, steam boiler full of water treatment rinse water table, determined to be minor or serious full of water full of water. Method: Close water table, the water pipe connected cock, then open drain cocks As can be seen from the decreased water level, indicating a slight full of water, the water supply is stopped, the drain valve open, put to the normal water level. Such as severe filled with water due to take emergency shutdown measures.

In the low profit era of Chinese paper packaging industry, entrepreneurs have been turning their attention to internal management, increase business efficiency by saving energy. At present, the paper packaging industry equipment many of them appear old and comes with a variety of issues, in particular energy use seriously inadequate problem is solved and bear the brunt of reform issues. So we must make an effort in the use of energy, use energy-saving equipment for the industry, in order to solve the problem fundamentally.

How to provide boiler thermal efficiency thermal efficiency of the industrial 6 ton coal fired steam boiler used for textiles mill has the following methods: low-pressure boiler at the factory has been designed considering the problem of thermal efficiency of the boiler, the flue gas from the device or change little aspects of energy-saving possibilities, it is best to start from the energy-saving operation (here talk recovered water vapor condensation method). The current design thermal efficiency of domestic low-pressure boiler is generally 70 to 90%, generally the actual operation of the thermal efficiency of about 60 to 80%, some even below 50%, a small low pressure industry as long as the operation, maintenance properly, can meet the design thermal efficiency of manufacturers. I think the management and operation should pay attention to the following points: First, the boiler flue gas temperature monitoring. Typically the maximum exhaust heat loss is loss, it is important to good control of exhaust gas temperature, exhaust gas temperature is generally low pressure coal-fired boiler of 150 ~ 180 ℃, fuel boiler exhaust gas temperature is 210 ~ 240 ℃, so when the boiler to find out why when the exhaust temperature is too high and promptly eliminated. Coal-fired boiler flue gas temperature is too high reasons are: high furnace pressure; shorting smoke; thick soot on the heat pipe; thick scale pot like. High temperature fuel exhaust reasons are: 1 air not adjusted oil, the oil is not completely burned in the chimney the secondary combustion occurs aft; 2 soot too, the need for timely cleaning; 3 shorting smoke; 4.... thick scale; Second, controlling blowdown rate. Without restricting the general rate of industrial sewage control in 5 to 10%, in the pot of water to ensure that qualified (mainly total alkalinity and pH value), the blowdown rate as low as possible, the sewage to adhere to the "ground row, row less, are ranked "the rules. Third, the maintenance of good furnace wall insulation. The heat loss is also a relatively large heat losses, now the manufacturers in the manufacturing and design has been well thought out, so we do not need to change, we just trying to be difficult to maintain. Outer surface temperature generally does not exceed 50 ℃, it will have to find out the reasons such as too high, and remove. Boiler insulation should always be kept dry, for coal, not a long positive run, or easy to damage the coal furnace wall and gate and so on. Fourth, adjust the ratio of fuel and air volume, complete combustion of the fuel as possible. Generally do not have a small amount of wind testing instruments, we can only go by experience adjustment. For oil, the normal combustion flame was yellow-white, non-glare, flame stability, no visible smoke chimney; For coal, the normal combustion flame pale, no visible smoke chimney, basic cinder burn coal particles as even as possible. Fifth, the need for a sound water treatment. Improve water treatment and water quality testing can maximize prevent fouling and correct guidance of the sewage, but it did not do a lot of small, companies usually do not pay attention.

Several factors underlie the vertical industrial 6 ton coal fired steam boiler used for textiles mill efficiency China has been working to catch on coal to natural gas, vertical steam boiler with greatly reduced contamination of dust, smoke and other effects of a nitric oxide gas has also been healthy curb. Efficiency is an important indicator of a measure of vertical steam boiler, a good number of factors under the topic to discuss the direct impact of vertical steam boiler efficiency began. After analysis of stakeholders, heat loss from vertical steam boiler contains two pieces: the proportion of full combustion air with flue gas emissions unreasonable heat loss. Heat loss can be reduced smoke emission can be installed at the end of the vertical steam boiler stack waste heat reuse install, or more leading system with condensing boiler. Combustion air ratio sufficient unreasonable faults into: general vertical ejector-type steam boiler burner selection, resulting in a motor fuel ratio can not be adjusted. Most of the selected vertical steam boiler is mechanically strong emission combustion engine, air-fuel ratio resulting irrational factors are the following: air-fuel ratio can be divided into two reasonable chance comprising: when the air in excess, the excess will have full cold It is heated, resulting in increased operating costs vertical steam boiler, steam boiler efficiency vertical drop; when the air is not enough, will produce insufficient burning phenomenon, caused by vertical steam boiler efficiency.

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